How to Maintain an Adiabatic Cooling System for Maximum Efficiency

 

To Save the energy and reduce the cost for industries and commercia, Adiabatic cooling system is the best Choice.

 For the best Efficiency and  longer lifespan, need a regular maintenance. 

 

1. Keep Filters and Pads Clean

As pads is a main components of an adiabatic cooling system, Dust can block airflow and reduce cooling 

efficiency so need to regularly cleaning and replacement when needed.

2. Check Water Quality

If possible use treated or filtered water because hard water can clog the nozzles and can make poor performanc of

 system.

3. Inspect Sprayers and Nozzles

 Blocked nozzles can affect the water supply and cooling effect so need to check them periodically, Cleaning and

 replace when needed.

4. Monitor Fans and Pumps

 Fans and pumps are very important part of system. Need to take care of  belts, bearings and Lubricate moving 

parts. Check and Replace damaged component without loosing time.

5. Schedule Professional Servicing 

Need routine checking by trained and professional  technician at least once a year so that can maintain the  

maximum efficiency of System.

OUR PRODUCTS: 

Adiabatic Cooling System

Adiabatic Cooling System For Chillers

Cooling Tower Water Treatment System

Side Stream Filter For Cooling Tower 

Electrochemical Treatment System

Scale & Bio Remover

Electrolytic Scale Remover

Non Chemical Water Treatment for Cooling Tower

Automatic Tube Cleaning System

Automatic Condenser Cleaning System

Vacuum Degasser system

Closed Expansion Tank 

Air & Dirt Separator  

Boost HVAC Efficiency with Adiabatic Pre-Cooling Systems: A Smart Cooling Solution

In today’s energy-conscious world, optimizing of HVAC performance is very critical.

 Adiabatic Pre Cooling System is popular  innovative and sustainable solution. This system enhances the

 performance of chillers and air-cooled condensers by reducing the temperature of incoming air using evaporative 

 cooling— To improved efficiency and reduced energy consumption need lower air temperatures on the chiller

To  integrated with a Pre Cooling System for Chillers, Adiabatic cooling system have lower operating costs, 

especially during summer months. This system is very beneficial in hot and dry season where cooling demands 

are too high.

 

To maintain peak system efficiency, it’s essential to address scale buildup in water circuits. That’s where an  

Electrolytic Scale Remover plays a vital role. It helps prevent mineral deposits on heat exchanger surfaces,

 which can hinder thermal transfer and increase energy usage.

 

In addition, pairing your system with an Automatic Tube Cleaning System ensures that heat exchanger tubes remain clean and free of fouling, further enhancing the HVAC system'sefficiency and longevity.

Finally, integrating a Cooling Tower Water Treatment System ensures optimal water quality, preventing 

corrosion, biological growth, and scaling within the cooling tower and connected systems.

By combining these technologies—adiabatic cooling, tube cleaning, scale removal, and water treatment—facilities

 can achieve a highly efficient, low-maintenance HVAC setup that meets both operational and environmental 

goals. Embracing this smart cooling solution is not just an upgrade—it’s a step toward sustainable building 

management.

 

 OUR PRODUCTS:

Adibatic Pre Cooling System 

 Adiabatic Cooling System

 Pre Cooling System for Chillers

Cooling Tower Water Treatment System

Scale & Bio Remover

Electrolytic Scale Remover

Automatic Tube Cleaning System

Automatic Condenser Cleaning System

Closed Expansion Tank 

Why Electrolytic Scale Remover is Important

Electrolytic scale removers are important for several reasons, especially in industrial and commercial settings where water systems are crucial. Here are the key reasons why they are valuable:

1. Prevents Scale Buildup:

• Scale Formation: In water systems, especially those involving hard water, minerals like calcium and magnesium tend to precipitate out of the water and form solid deposits on surfaces. This process is known as scaling.
• Electrolytic Action: Electrolytic scale remover use an electrical current to alter the chemical structure of scale-forming minerals, preventing them from adhering to surfaces. This helps maintain clean pipes, heat exchangers, and other equipment.

2. Enhances Efficiency:

• Heat Transfer: Scale acts as an insulator, reducing the efficiency of heat transfer in boilers, cooling towers, and other heat exchange equipment. Removing or preventing scale ensures that systems operate at optimal efficiency, reducing energy consumption.
• Water Flow: Scale buildup can restrict water flow in pipes, leading to increased pressure and energy usage. Electrolytic scale removers help maintain the designed flow rates and system pressures.    
  
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3. Reduces Maintenance Costs:

• Longer Equipment Life: By preventing scale, electrolytic scale removers help extend the life of equipment. This reduces the need for frequent repairs or replacements, saving on maintenance costs.
• Minimized Downtime: Scaling can cause equipment failure or require shutdowns for cleaning. By using scale removers, the need for such maintenance is minimized, reducing operational downtime.

4. Environmentally Friendly:

• Chemical-Free Operation: Unlike chemical scale inhibitors, electrolytic scale remover do not introduce potentially harmful chemicals into the water system. This makes them a more environmentally friendly option.
• Reduced Chemical Use: The use of an electrolytic scale remover can reduce or eliminate the need for chemical descalers, which can be costly and require careful handling and disposal.

5. Improves Water Quality:

• Cleaner Water: By preventing scale buildup, the water in the system remains cleaner, which can be important in processes where water quality is critical, such as in food and beverage production or healthcare.

6. Energy Savings:

• Lower Energy Consumption: As scale reduces the efficiency of heat transfer, more energy is required to achieve the same level of heating or cooling. By preventing scale, electrolytic scale removers contribute to significant energy savings over time.

In summary, electrolytic scale remover are vital for maintaining the efficiency, longevity, and cost-effectiveness of water systems, particularly in industrial applications. They provide a proactive solution to scale problems, enhancing overall system performance while reducing environmental impact and operational costs.

 

 OUR PRODUCTS:

Adiabatic Cooling System For Chillers   |  Scale & Bio Remover  |
Electrochemical Treatment System  |  Non Chemical Water Treatment for Cooling Tower

Automatic Tube Cleaning System   |   Cooling Tower Water Treatment  

|  Automatic Condenser Cleaning System  |  Hydronic System   

Air & Dirt Separator

 

 

 

 

 

 

 

 

 

 

 

Are you still using chemicals to treat your Cooling Towers.

For water cooling tower systems to run smoothly, effective heat removal is essential. Water is a universal solvent that, 

due to its capacity to dissolve and hold large concentrations of minerals and deposits, serves as a good medium for heat

 transmission in cooling towers.

However, the water must be treated on a regular basis to eliminate dissolved impurities, otherwise it may cause scaling,

 fouling, and corrosion in the cooling tower. As a result, heat transmission is reduced, and the cooling tower becomes

 inefficient. As a result, chemical water treatments are required to eliminate harmful mineral particles and prevent 

microbial development.

 

 

 

A solid, complete cooling tower water treatment system may help you save money on maintenance, water, and energy. It 

can also help you limit the frequency of blowdown or cooling tower leak by using high-quality makeup water.

There are several other types of water cooling towers in the market that can match these requirements, but their effectiveness

 is doubtful. The most frequent approach is chemical treatment, which uses oxidizing and non-oxidizing biocide to create a 

protective chemical layer to prevent biological fouling and deposits. However, there are certain disadvantages to using 

dangerous chemicals to treat your cooling tower water.

Chemicals are dangerous in terms of its handling & proper EH&S Compliance is required which increases the operational 

challenges & cost. Chemical water cooling tower treatment products are extremely costly and must be acquired on a 

regular basis because they do not provide a permanent solution. In addition to the potential of unintentional hazardous 

contamination, the risk increases during the water treatment process.

The advancement of purification techniques has resulted in a significant increase in the number of chemicals used: chlorine,

 lime, iron chloride, soda, bleach, various flocculating agents, sulphuric acid, and methanol, which increases the risk of 

chemical reaction following ocular or cutaneous exposure. That is why Non-Chemical Water Treatment for Cooling Tower

  is critical for mitigating these concerns.

Introducing Electrochemical Treatment System (ECTS)™: A Non-Chemical Water Treatment for Cooling Tower 

solution for cooling towers to remove Scale, Corrosion and Bio-Fouling from the system.

Understanding the need of the hour, EnerGeo™ offers a compelling reason to adopt a sustainable green-technology that 

processes cooling tower water in an ecologically acceptable manner. ECTS™ is a completely automated online system that

 treats the cooling tower water without the use of any chemicals.

Electrochemical Treatment System (ECTS)™ is a safest technology available that treats the water with Zero Chemical 

use & saves money on operations and extends equipment life while also contributing to a more sustainable future. By 

removing harmful water treatment chemicals, it instantly minimizes the environmental footprint and enhances your savings.

The primary concerns for all organizations in today’s time is to adopt a suitable future which ensures cost-effectiveness, 

energy savings, water conservation & green environment and Electrochemical Treatment System (ECTS)™ is the product

 meeting the sustainable goals.

The benefits of ECTS™ include:

 

• Elimination of all chemical expenditures.

• Significant water and energy savings.

• Maintenance and downtime are drastically reduced.

• Reduces the blowdown requirements by 50-70%.

Electrochemical Treatment System or Water Cooling Tower System should be your go-to option for a more sustainable 

future, with the sole purpose of offering building owners and facility managers with an eco-friendly alternative for 

generating operational savings.

 

Electrolytic Scale Remover |  cooling tower water treatment System | Automatic Tube Cleaning System | Non-Chemical Water Treatment for Cooling Tower

Next Generation Intelligent Adiabatic Evaporative Pre-Cooling System

An adiabatic evaporative pre-cooling process and condenser protection are combined with mechanical air 

filtration in the Intelligent Adiabatic Cooling System. The Intelligent Adiabatic Cooling System is installed 

outside in front of the cooling equipment's condensers. The Intelligent Adiabatic Cooling System starts the 

adiabatic process before the mechanical cooling kicks in, and the equipment gets a temperature-reducing fine

 mist of processed water, which lowers the temperature of condensation within the cooling circuit.

During the process, the temperature of the incoming air into the adiabatic cooling system decreases significantly,

 generally in the range of 10°C to 20°C, increasing chiller efficiency by up to 37%.

Condensers must be protected from corrosion, mineral deposits (limescale), and other potentially dangerous 

materials. Adiabatic Cooling employs a proprietary protective membrane (pre-filter) that protects condensers 

from calcium and mineral deposits, corrosion, dust, and ultraviolet radiation. The membrane keeps water mist 

from directly contacting the condenser. Water mist, direct sunshine, and grime are all captured by the self-cleaning

 membrane. The particular cell material of the membrane adds no additional resistance to airflow entering the 

condenser.

EnerGeo's intelligent adiabatic pre-cooling system concept is based on adiabatic evaporative cooling, which is the

 delicate process of spraying treated water using a fine water mist to cool intake air flowing into the condensers in 

advance without damaging or causing efficiency loss on the condensers.

Water purification is also important, thus EnerGeo™ has a four-step water treatment module to protect condensers

 against dust, calcium, and mineral deposits (limescale), algae, and bacteria (including Legionella).

The pressure in the adiabatic cooling system runs from 70 to 140 bar and enables extremely efficient water 

spraying and evaporation, resulting in a large temperature drop from dry to wet bulb.

The new generation iNTELLIGENT ADIABATIC COOLING SYSTEM and its specialized software offer 

intelligence to the adiabatic cooling system, guaranteeing that the adiabatic system operates optimally while 

consuming the least amount of water. The controller examines the air temperature, humidity, chiller load, and 

daily cycle. The iACS automatically changes working modes based on these accurately determined parameters,

 resulting in 100% water evaporation and maximum efficiency.

During the adiabatic process, the temperature of the incoming air flowing into the adiabatic cooling system drops 

significantly to values between 10 and 20°C.

The lower air temperature produced by the adiabatic cooling method significantly boosts the cooling unit's 

cooling capability. By enabling the unit to function at a substantially lower temperature from the start, less power 

is required, resulting in enormous benefits in efficiency and cost-cutting.

Our technology is modular and may be used with any type of dry cooler or chiller. All system components are

 built in such a way that the adiabatic cooling system may be installed fast, easily, and with the highest 

dependability and lifetime available on the market.

Note:

The iNTELLIGENT ADIABATIC COOLING SYSTEM has no negative impact on the operation of the air 

conditioning or cooling systems, as intended by the manufacturer.

The iNTELLIGENT ADIABATIC COOLING SYSTEM For CHILLERS decreases the air temperature flowing 

into the unit, allowing the air-cooling unit to operate in standard modes rather than the higher settings required 

for operations in extreme heat.

Features of the iNTELLIGENT ADIABATIC COOLING SYSTEM:

The membrane (pre-filter) keeps calcium and mineral (limescale) deposits away from the condenser. The 

membrane keeps water mist from making direct contact with the condenser. Water mist, direct sunshine, and 

are all captured by the self-cleaning membrane. The particular cell material of the membrane adds no additional 

resistance to airflow entering the condenser.

The nozzle panel sprays a mist wall in front of the condenser using tiny nozzles. Water evaporates immediately 

as it comes into touch with heated air. This results in significant water usage reductions.

Water is treated with specially created biochemicals before entering the intelligent adiabatic evaporative 

pre-cooling system, altering the structure of calcium carbonate molecules and preventing them from clinging to 

surfaces and accumulating as damaging limescale. The biological ingredient and techniques are completely harmless to the environment.

The Adiabatic Cooling System includes ultraviolet sterilizers that kill all bacteria in the water that passes through 

the system, including Legionella.

It is critical for your cooling system to protect the condensers from deposits, dirt, and direct sunlight. Adiabatic 

Cooling System protecting membranes effectively protects your condensers. The cleaner your cooling 

equipment's condenser, the better the heat exchange and removal procedures. Adiabatic Cooling System 

protecting membranes enables improved longevity and efficiency, while adiabatic panels ensure air pre-cooling

 and avoid overheating of your equipment.

The iNTELLIGENT ADIABATIC COOLING SYSTEM is compatible with all air conditioning and cooling 

systems of any size. The iNTELLIGENT ADIABATIC COOLING SYSTEM is installed in a single day due to

 its innovative modular design.

If your cooling towers are experiencing or are expected to undergo cooling capacity reduction, adiabatic cooling 

is the answer you can obtain right now! 

Maintenance is simple and inexpensive. You just need to replenish the BIO Tablets once a month. A five-minute

 technique that may be completed by your maintenance crew or any skilled staff member.

The iNTELLIGENT ADIABATIC COOLING SYSTEM Device has a monitoring system that checks electrical 

usage, allowing you to see the reductions in electrical consumption after installation.

OUR MORE PRODUCTS:

Electrochemical Treatment System | Scale & Bio Remover  |  Electrolytic Scale Remover  | 

 Non Chemical Water Treatment for Cooling Tower  | Automatic Tube Cleaning System  | 

 Automatic Condenser Cleaning System |  Adiabatic Cooling System For Chillers